Inventor Profile:
Pavan Kumar Gupta is a seasoned inventor from Visakhapatnam, Andhra Pradesh, India, with a profound commitment to developing environmentally sustainable innovations. His inventions have garnered multiple patents, including one for an Automatic Water Level Control Unit that plays a significant role in groundwater conservation and energy savings. With a focus on integrating eco-friendly practices in technology, Gupta’s latest innovation demonstrates his ongoing contribution to sustainable engineering and resource management.
Invention Overview:
The Compact Electromagnetic Push Switch Assembly is an innovative, first-of-its-kind device that combines the functionalities of a contactor and a relay within a single compact unit. This invention has been patented in India and Japan, and patent applications are pending in the USA and European nations, emphasizing its global potential. The assembly incorporates both Normally Closed (NC) and Normally Open (NO) terminals and operates with an electromagnetic coil, essentially merging the roles of a push switch, contactor, and relay. This configuration not only offers unique technical advantages but also aligns with sustainable development goals by minimizing material use and manufacturing costs.
Technical Advantages and Benefits:
- Environmental Impact
- This assembly significantly reduces plastic consumption by 40-50%, supporting waste reduction and resource sustainability.
- The device is made with recycled plastic, further enhancing its eco-friendly design.
- Cost Efficiency
- Manufacturing costs are reduced by 30-40%, as the need for multiple components (push switch, contactor, and relay) is eliminated.
- The design allows for smaller electrical panels, reducing both material and enclosure costs by up to 40-50%.
- Space and Size Optimization
- Traditional contactors are bulky and require extensive mounting and wiring. This compact assembly mitigates these issues, reducing space requirements and wiring complexity.
- Ideal for confined environments, this switch assembly is a versatile choice for applications demanding minimized footprint, including home automation and emergency switches.
- Application Versatility
- The device is adaptable to a wide range of applications within switchgear systems and automation, suitable for any context where contactors, relays, or push switches are necessary (up to 40A capacity).
- Its combined functionalities bridge the gap between contactors and relays, making it highly valuable for diverse settings, from industrial automation to home systems.
Problem Statement:
Conventional contactors and relays require multiple components, each adding to the size, cost, and environmental impact of the overall electrical system. The need for large panels, extra wiring, and mounting bases leads to a cumulative burden of increased material use and higher production costs. This issue is particularly prominent in industries focused on reducing space and operational expenses without compromising functionality.
Solution:
The Compact Electromagnetic Push Switch Assembly addresses these challenges by combining three essential components into a single, streamlined unit. By offering both contactor and relay capabilities, the assembly reduces wiring needs and installation complexities. Its compact nature eliminates additional mounting elements, like channels and bases, contributing to a cleaner, cost-effective, and environmentally sustainable solution.
Market Potential:
The market for compact switch assemblies and automation components is growing rapidly, driven by the need for space-saving, cost-effective solutions in industrial and residential applications. With a projected CAGR of 5.8% from 2021 to 2027, this innovation aligns with industry trends in automation, especially in sectors prioritizing sustainable and efficient solutions. The assembly’s versatility and ability to integrate into confined spaces make it particularly attractive for applications in home automation, emergency switchgear, and other automated systems.
Recognition and Media Coverage:
Pavan Kumar Gupta’s dedication to innovation has been widely recognized across media platforms. His inventions have been featured on social media and professional networks, building a strong reputation in the fields of green technology and automation.